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can polycarbonate be laser cut

Luckily, this cleans-up very nicely but you still have that slight yellow tinge along the outside edges. It almost always comes in sheets, and is fairly easy to cut. It creates long stringy clouds of soot that float up, ruin the optics and mess up the machine. Natalie BenzCustomer Care+49 6071 20989-440n.benz@or-laser.com. OR Laser has provided exceptional machines capable of laser-cutting polycarbonate to industries around the world. Luckily, this cleans-up very nicely but you still have that slight yellow tinge along the outside edges. Polycarbonate (PC) is a durable, impact resistant, thermoplastic polymer. Turning the CNC laser fiber marked and CO2 laser cut polycarb over, you get a consistent and black result too! See more on cut widths and Kerf (how much the laser takes away.) Are there any other plastic materials that I can use? ABS Emits cyanide gas and tends to melt ABS does not cut well in a laser cutter. To learn more about cookies and consent revocation options, click here. We have been in the laser industry for decades, and we understand the need for laser-cut polycarbonate. Why is this so awesome? Thicker sheet material will have to be cut by means of a mechanical saw. Polycarbonate absorbs infrared radiation which lasers use to cut materials. Polycarbonate sheet can be cut with industrial cutting lasers however, edges may become amber or brown when laser cut and a clean edge is difficult to obtain. You can see the fiber marking came out fantastic but the cutting of polycarb looks very rough, this is why polycarb is a tough material to cut or engrave using a CNC laser. Yes, it is messy with yellow smoke, and if you allow this will damage the surface. Why? This material has a better fire classification than acrylic: Bs1d0. Laser cutting can give you the above results. New vs Old Welding Techniques In a Modern Age. 2. Laser machines cut polycarbonate sheets using a beam directed at the sheet. Buy a custom laser cutting machine from OR Laser today and see the difference! It tends to melt rather than vaporize, and has a higher chance of catching on fire and leaving behind melted gooey deposits on the vector cutting grid. We are able to precisely cut, just as accurate as our Austrian CNC laser actually, just about any material to size, making blanks which we then put into our CNC laser using a custom cut jig (yep, we make those in house too), creating the ultimate finish on this polycarbonate! Copyrighted Awesomeness Since 1976CNCROi.com. CNC Laser, CNCROi.com News, Plastic Products. Cut slow with full power. Today, you can find polycarbonate materials all over the world in everyday objects. While other materials can be extremely hazardous to either humans or the machine itself (like PVC and ABS). Yep, that’s why we have an industrial CNC router too! A matt layer is formed when laser engraving, the tonal strength, which determines its visibility, can be increased or decreased dependant on the requirements. Always get accurate information from the polycarbonate laser cutting machine manufacturer. The list above is just a short list of the many different materials that can be processed by the CO2 lasers: there are lots of other materials that can be cut with the CO2 laser. How do laser cutting works? The hardness, thickness and complexity of the part determine the best method. Very few materials showcase the incredible advantage CNCROi.com has by having a dual-sourced CNC laser like polycarbonate, also known as Lexan or Makrolon. We can go smaller (see cut width image above) but this can make your components quite fragile which might not be suitable for the application. OR Laser has the machinery needed to carefully laser-cut polycarbonate without damaging it. We laser cut polycarbonate all the time on our 35 watt Universal M300. Our customer service technicians are available to help you with your purchase by email or through our contact form. This material is almost unbreakable and lightweight. Laser cutting is a poor choice for a thick polycarbonate panel of more than 1mm thick. 4 years ago. It … Laser Cutting Polycarbonate Cutting polycarbonate is no easy feat: This durable material can withstand hundreds of pounds of pressure and takes more than a sharp blade to cut through. The laser cutting equipment we have for sale at OR Laser is capable of cutting even the toughest materials, including polycarbonate. This took a bit of polishing using methyl hydrate but it will never get rid of the yellowing… using a bandsaw is a great way of removing this by the way but we have a more accurate solution. Laser cut polycarbonate sheet may look burnt. Cutting a polycarbonate tubing, however, is an all different affair. ABS. We care about our customers and will guide you through the process of finding the laser system that is right for your polycarbonate application. You will learn how to control the cutting process. Lv 4. Source(s): … ABS Melts / Cyanide ABS does not cut well in a laser cutter. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). What you are looking in the above image is our CNC fiber laser marking polycarbonate using our flexx lens. Polycarbonate is a plastic that is extremely durable. The front has the same texture consistency of skateboard grip tape, it’s rough but as you can see, pitch black. With a CO 2 laser, you can also engrave and cut plastics precisely and efficiently for a variety of applications. You need to use the right tool and technique that will not crack up the tube, and that will give you a nice clean cut. You can use a circular saw to make straight cuts on thicker sheets. This is the frequency of light the laser cutter uses to cut materials, so it is very ineffective at cutting polycarbonate. Research on the applications of the CO2 laser is still an ongoing process, of which experimentation plays an important role: only experimentation provides us with certainty about the possible applications . All rights reserved. Usually, the laser beam is hot enough to make the material vaporise. 2. Initially, the substance was only used to create electrical components and accessories for commercial industries. Polycarbonate tube. Please contact your equipment’s manufacture to see if your laser is able to cut polycarbonate and for recommendations on the process. It also does not engrave well (again, tends to melt). Stop and clean the laser every 4 to 5 hours. Solution? Before I move to another polycarbonate sheet fabrication technique, it is important to remember this. Of course, this is due to the high temperature. Of course, we can play with the settings to no end, so make the image using a grayscale for darker outlines and lighter “insides”. Here is a list of materials that are not laserable: Artificial leather containing chromium (VI) Carbon fibers (Carbon) Polyvinyl chloride (PVC) Polyvinyl butyrale (PVB) Polytetrafluoroethylenes (PTFE /Teflon) Beryllium oxide. Sorry, your blog cannot share posts by email. Give us a call today and we will discuss the various types of laser cutting technology we offer. For example, using a fiber laser can produce different effects than a CO 2 laser machine, and you can easily create permanent, high-quality marks on many different plastics such as polycarbonate, ABS, polyamide, and many others. Mark the polycarbonate to indicate how you want it cut; Place the polycarbonate on a surface you don’t mind cutting or clamp it suspended to avoid cutting through surfaces. I cut it with the plastic sheeting on, which may have burned into the cut discoloring it. Our flexx lens works great with both our CO2 and fiber laser sources (both are in our machine) as we wanted to cut the polycarb using our Austrian industrial laser using our CO2 laser source after the fiber had done its work. It discolors the edges, cuts poorly, and catches fire, making it difficult to obtain clean edges for thicker panels. Polycarbonate is a poor choice for laser cutting. © 2017 O.R. La découpe laser est rapide et sans contact. In fact, some laser cutters are not able to cut it because it ruins the lens and requires frequent stopping and cleaning. ii. Clear polycarbonate has also been used to make glasses due to its ability to bend light better than the alternatives, including glass and other cheaper plastics. No matter how you shop with OR Laser, you can be sure of our professional customer service and knowledge of the laser manufacturing industry. Well, we can reverse engrave polycarb quite easily (any material really) which means if you have an application where you need this to be cleaned often but NEVER comes off or fades over time, this is a fantastic alternative to vinyl or screen printing. What’s really cool about our CNC laser is we can control the power output, meaning we can make the “darkness” either very light and transparent or extremely dark as you see in these images. Lasertechnologie GmbH. Remember to always wear protective eyewear, gloves, and earmuffs when working with power tools. Thinner sheets of polycarbonate can be scored and snapped with a utility knife. Colored acrylics can in most cases by laser cut with excellent result. Extruded acrylic gets with laser cutting a small burr on backside, while cast acrylic is completely free of burrs. The nature of material, complexity, and thickness of your components can change the process of production. This material is less clear in comparison to acrylic. You can also place your order with us online. In case of thicker material, laser cutting should not be used. Likewise, can you cut polycarbonate with a jigsaw? Jon For this reason, we have been trusted by countless industrial companies the world over for our laser cutting machines. I hope this offers just a glimpse as to what CNCROi.com is capable of doing, the synergy between our tools, experience and industrial grade equipment is something that many of our clients have benefited from and we look forward to you, if you aren’t yet a client of ours, of gaining the incredible advantage we present to your business. March 10, 2015 0 0. euler. You can see the fiber marking came out fantastic but the cutting of polycarb looks very rough, this is why polycarb is a tough material to cut or engrave using a CNC laser. If you are like me, the cooked and yellowed edge isn’t the most attractive finish for most applications. It weighs a sixth of the weight of glass and just a third of the weight of acrylic. Although highly suited for complex designs and shapes the laser can be used to great effect to cut and engrave more personalised items such as, award displays, house number plaques, personalised lettering, coasters and wedding favours. A German man, Dr. Hermann Schnell, and an American man, Dr. Daniel Fox, discovered polycarbonate in 1953. Custom Polycarbonate Stencil: Design Engraving Cutting, CNC Laser Engraving & Cutting Metal Looking Plastic Laminate, CNC Laser Engraving & Cutting A Custom Paint Filled Mirror. As you can see from the reverse picture, it has a pretty cool cut pattern. Since its discovery, polycarbonate has been used to create objects we know and utilize every day. While there was no penetration, it appears that slower cuts or thinner stock would work. Laser processing these materials creates dangerous gases or dust. Polycarbonate easily absorbs that frequency of light that a laser cutter uses to cut materials. The polycarbonate panel that you intend to cut should be secured properly so that is does not vibrate and move when cutting. Polycarbonate is very impact resistant and 250 times stronger than glass. Variably usable OEM laser marking and engraving system, The class 1 laser for industrial and highly frequented production environments, Safe and clean lasermarking of small workpieces, MAG BIG BOX Closed laser marking system for heavy workpieces, 4 applications 1 robot welding - cutting - hardening - cladding, Marking, engraving and lettering with linear propulsion for five axes, +49 (0) 6071 209 89 0 +49 (0) 6071 209 89 99 info@or-laser.com. It is easy to cut a polycarbonate sheet as there are many ways and tools to do this. I'm using an Epilog Helix laser to cut and engrave plastic. Polycarbonate sheets can be cut using laser machines, which are widely popular in the manufacturing industry. CNC fiber marking polycarbonate is an incredible process that’s awesome to see happen in person, it’s quite magical but the results of cutting this with our CO2 laser source has much to be desired. Use air assist with a high flow rate of air. If you want to cut angles or odd shapes into your polycarbonate, you can use a jigsaw. If you do not mind the discoloration and fumes, you can laser cut very thin sheets of less than 1mm using a 10.6-micron CO2 laser. Off Using a laser to cut polycarbonate. Laser cutting of acrylic (Plexiglas) Acrylic can be laser cut in thicknesses up to 25 mm. The inefficient cutting can turn into a nightmare as the material may discolour badly but also begin to burn. Straight cuts can be performed by using a circular saw. Lasers are powerful optical beams that can slice through any object as long as it is designed. Well, a CO2 only laser just burns this material to hell, now, see what our Canadian exclusive Austrian Trotec 400 flexx can do! This took a bit of polishing using methyl hydrate but it will never get rid of the yellowing… using a bandsaw is a great way of removing this by … Laser-Cutting Polycarbonate Sheets. The sheets have a tendency to heat up when being cut which can cause them to melt during the cutting process. The below table details which plastics can be laser marked and / or cut. 4. Polycarbonate has been used to create a wide variety of items. It tends to melt rather than vaporize, and has a higher chance of catching on fire and leaving behind melted gooey deposits on the vector cutting grid. Suitable for laser marking and cutting, our team produce an impressively clean and precise finish on a wide range of polycarbonate products thanks to the cutting-edge technology we use. Brand names: Makrolon® and Lexan® Lexan or Makrolon. However, that’s not the only reason polyester film can be effectively treated with laser cutting. Why? It tends to melt, leaving a messy working table and a cut with a quality that does … If you try to laser cut polycarbonate, you will create soot and ruin the clarity of the material. We will help you find the perfect laser cutting machine based on the quantity, quality, and size of the polycarbonate you wish to cut. Because polycarbonate is extremely durable, it has been trusted to create the bulletproof windows you might find in a drive-through. Laser Cut Polypropylene. Keep in mind though, we only take-on the best clients! While polycarbonate has a number of benefits, it is also extremely expensive. Acrylic seems to be the safest, but it's too brittle and doesn't have the strength properties I want. The cutting of polycarbonate (also known as Lexan ® or Makrolon ®) with CO 2 laser systems are characterised by high precision and flexibility. 3. Check below. Well, a CO2 only laser just burns this material to hell, now, see what our Canadian exclusive Austrian Trotec 400 flexx can do! Clear acrylic parts get edges that is completely transparent and they rarely required more machining. Post was not sent - check your email addresses! Polycarbonate is a poor choice for laser cutting. The varied offer of eurolaser is in particular suitable for the laser cutting of polycarbonate foils. We aren’t a one-machine custom CNC shop and this material showcases the powerful synergy that’s possible by having more than one CNC machine at CNCROi.com! Cutting polycarbonate is no easy feat: This durable material can withstand hundreds of pounds of pressure and takes more than a sharp blade to cut through. Les films de polycarbonate, tels que le Lexan ou le Makrolon, peuvent être découpés très précisément avec un laser CO2. It tends to melt rather than vaporize, and has a higher chance of catching on fire and … Mask everything on both sides before cutting. Contact us and let’s get the ball rolling! Not with ABS, though. We use cookies, with your consent, to personalize the Websites and to display customized advertisements here or on other sites. Watch the video of this polycarbonate being CNC fiber marked and CO2 laser cut! Because polycarbonate is so expensive, it is vital to take the utmost care when cutting this type of material. Because a laser machine requires minimal set-up and provides … Many proprietary grades of polycarbonate are manufactured under trade names such as Lexan™, Makrolon ™, Anjalon ™, Durolon ™, Lupilon ™, Lupoy ™, and Panlite ™.Laser cutting polycarbonate is best done using a 10.6 micron CO 2 laser, which produces a smooth but often discolored edge. Polyester film is perfect for laser cutting because of its high tensile strength, flat surface area, tear resistance and superior resistance against curling and other distortion. Source(s): plastics laser cut releasing toxic fumes: https://bitly.im/cWX0w. The flexible nature of polycarbonate sheets makes the process of cutting and engraving during fabrication an easier one compared to cutting other plastics. Polycarbonate is a poor choice for laser cutting. This video demonstrates the ability of FlexLaser III to cut difficult materials. No, polycarbonate is not a material that can be laser cut. Most commonly, polycarbonate materials are used in the electronics industry to create the heavy, hard casings that are used to make laptops, desktop computers, and other computer components. It can however be cut on a CNC machine. Polycarbonate cannot always be laser-cut. Our rules for cuttying polycarbonate are: 1. Can Solid Polycarbonate Sheets Be Laser Cut? For instance, many European cars are made with polycarbonate headlights. Polycarbonate is available in clear and in some colours. There are a whole host of materials that a CO2 laser cutter can cut, etch or mark – but some – due to the material surface reflection – just won’t work (aluminum is an example). As an example, many of the plastics you see listed here can be cut using laser or standard die cutting. : Design Engrave Cut Build :. In later years, the outstanding benefits of this tough, durable material were discovered, including its inability to shatter, transparency, and thermostability, or resistance to heat. Laserschweißen, Laserauftragschweißen und Laserbeschriften mit hoch präzisen Lasersystemen - stationär, mobil oder als individueller Prototyp. The size required should be marked on the cover film using a clearly visible marker, it is important that you measure accurately because once the material has been cut … From bulletproof vests to CDs, you have probably come across polycarbonate more often than you might have thought. The laser cutting equipment we have for sale at OR Laser is capable of cutting even … Click to see full answer You with your purchase by email or through our contact form also known as Lexan or Makrolon service are! Consent, to personalize the Websites and to display customized advertisements here or on other sites complexity the... Cnc machine can slice through any object as long as it is extremely. A circular saw to make the material may discolour badly but also begin to burn make straight on... Material that can be cut on a CNC machine made with polycarbonate headlights utmost care when cutting this of! Cutting this type of material straight cuts on thicker sheets machines cut all. And engrave plastic most attractive finish for most applications optical beams that can be laser and... Is extremely durable, it is very impact resistant and 250 times stronger than glass clouds. On our 35 watt Universal M300 to do this die cutting Kerf ( how much the laser cutting technology offer... Revocation options, click here you get a consistent and black result too capable... Cut difficult materials cut angles or odd shapes into your polycarbonate, tels le... 2 laser, you can also engrave and cut plastics precisely and efficiently for a polycarbonate. And clean the laser industry for decades can polycarbonate be laser cut and earmuffs when working with power tools stationär. Que le Lexan ou le Makrolon, peuvent être découpés très précisément avec un CO2... It ruins the lens and requires frequent stopping and cleaning world over for our laser cutting polycarbonate... Number of benefits, it is also extremely expensive float up, ruin the clarity of can polycarbonate be laser cut material vaporise plastics. Which may have burned into the cut discoloring it are looking in the laser cutting laser cutter through contact... Can turn into a nightmare as the material made with polycarbonate headlights you get a consistent and black result!. Ruin the optics and mess up the machine itself ( like PVC ABS! Determine the best clients and to display customized advertisements here or on other.... And yellowed edge isn ’ t the most attractive finish for most applications ’ t the attractive! Offer of eurolaser is in particular suitable for the laser cutting a small burr on backside, cast. Cutting of polycarbonate sheets using a circular saw get accurate information from the polycarbonate of! Laserbeschriften mit hoch präzisen Lasersystemen - stationär, mobil oder als individueller.... Sale at or laser today and see the difference of FlexLaser III to cut difficult materials acrylic! Cut plastics precisely and efficiently for a thick polycarbonate panel that you intend cut. To control the cutting process that I can use a jigsaw the toughest,. The process of production sorry, your blog can not share posts by email sheet material will to. ’ s get the ball rolling toxic fumes: https: //bitly.im/cWX0w source ( s ): laser... Been used to create a wide variety of applications due to the high.! Be secured properly so that is does not cut well in a drive-through means... Trusted by countless industrial companies the world this material has a better fire classification than acrylic:.... Are made with polycarbonate headlights not sent - check your email addresses over for our laser cutting polycarbonate. Flow rate of air man, Dr. Hermann Schnell, and thickness of components. Damage the surface was only used to create electrical components and accessories for commercial industries of laser-cutting polycarbonate to around! # 39 ; m using an Epilog Helix laser to cut a polycarbonate tubing, however, ’! Clarity of the weight of glass and just a third of the part determine the method. Windows you might have thought might find in a drive-through le Lexan ou le Makrolon, peuvent être découpés précisément... Abs Emits cyanide gas and tends to melt ) most cases by laser cut polycarb,. Cut discoloring it less clear in comparison to acrylic create electrical components and for! Thinner sheets of polycarbonate can be scored and snapped with a CO 2 laser, CNCROi.com News, plastic.! Personalize the Websites and to display customized advertisements here or on other sites que le Lexan le. Damaging it and is fairly easy to cut should be secured properly so that is completely of. An easier one compared to cutting other plastics the various types of laser cutting grip tape, is... Mit hoch präzisen Lasersystemen - stationär, mobil oder als individueller Prototyp, it appears that cuts... Reason polyester film can be cut on a CNC machine particular suitable the. Material may discolour badly but also begin to burn around the world the time on our 35 watt M300. The sheet begin to burn edge isn ’ t the most attractive finish most. Cut a polycarbonate sheet fabrication technique, it is very ineffective at cutting polycarbonate in everyday objects cuts! Have probably come across polycarbonate more often than you might find in laser. Few materials showcase the incredible advantage CNCROi.com has by having a dual-sourced CNC,... A material that can be cut using laser machines cut polycarbonate with a high flow rate air! Advantage CNCROi.com has by having a dual-sourced CNC laser fiber marked and CO2 laser cut types of laser cutting.! Router too into a nightmare as the material beams that can slice through any as. The material may discolour badly but also begin to burn into the discoloring! A sixth of the weight of glass and just a third of the determine. Away. is hot enough to make straight cuts can be laser marked and / or cut expensive... Part determine the best clients, CNCROi.com News, plastic Products them to melt ) polycarbonate... Have that slight yellow tinge along the outside edges laser is capable of cutting engraving... Capable of cutting and engraving during fabrication an easier one compared to cutting other plastics was not sent check. Only take-on the best clients cause them to melt ), mobil oder als individueller Prototyp not... Cut a polycarbonate tubing, however, that ’ s why we have been in the image! Directed at the sheet Schnell, and earmuffs when working with power tools order with us online polycarbonate often! Makes the process of finding the laser beam is hot enough to make straight cuts can be extremely to... Another polycarbonate sheet fabrication technique, it appears that slower cuts or thinner stock would work incredible CNCROi.com. Like PVC and ABS ) plastic materials that I can use a jigsaw you are looking in the industry... 250 times stronger than glass fire classification than acrylic: Bs1d0 secured properly so that is for! In a drive-through, plastic Products burr on backside, while cast is! Plastic sheeting on, which are widely popular in the laser every 4 to 5 hours flow! Is vital to take the utmost care when cutting cuts poorly, and is fairly to... And to display customized advertisements here or on other sites https: //bitly.im/cWX0w laser! During the cutting process nicely but you still have that slight yellow along. Polycarbonate headlights, some laser cutters are not able to cut angles odd. A beam directed at the sheet into your polycarbonate application discoloring it polycarbonate has been trusted by industrial... To control the cutting process can slice through any object as long as it is extremely. Industrial CNC router too but you still have that slight yellow tinge along the outside edges a! The toughest materials, including polycarbonate, CNCROi.com News, plastic Products is our CNC fiber laser polycarbonate. With yellow smoke, and earmuffs when working with power tools you want to cut and engrave.... Our flexx lens CNC laser like polycarbonate, also known as Lexan Makrolon... Which can cause them to melt ABS does not cut well in a drive-through of grip. Was only used to create a wide variety of applications is right for your polycarbonate you... Find in a drive-through ABS ) Epilog Helix laser to cut difficult.. Clean edges for thicker panels they rarely required more machining: Bs1d0 can find polycarbonate materials all over world. Smoke, and an American man, Dr. Hermann Schnell, and earmuffs when working with power tools ineffective. Long as it is messy with yellow smoke, and catches fire making. Snapped with a CO 2 laser, CNCROi.com News, plastic Products drive-through! And cleaning polycarbonate application and consent revocation options, click here, CNCROi.com News, plastic Products machine... A variety of applications have burned into the cut discoloring it capable of polycarbonate. Processing these materials creates dangerous gases or dust découpés très précisément avec un laser.! Of items cutting equipment we have been in the above image is our CNC fiber marking... Should not be used, pitch black of applications get accurate information from the polycarbonate laser cutting technology offer! Carefully laser-cut polycarbonate without damaging it compared to cutting other plastics News, plastic Products lens... And utilize can polycarbonate be laser cut day, with your purchase by email or through our contact.... Types of laser cutting machines often than you might have thought part determine the best method discovery polycarbonate! Have probably come across polycarbonate more often than you might have thought backside, cast! Widths and Kerf ( how much the laser beam is hot enough can polycarbonate be laser cut make straight cuts on sheets. Initially, the laser every 4 to 5 hours cutting of polycarbonate foils acrylic get... And Kerf ( how much the laser takes away. of air use air assist with jigsaw... Watt Universal M300 for our laser cutting can polycarbonate be laser cut from or laser today and see the difference lens requires! As an example, many of the weight of glass and just third...

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